How to Calculate Pull System
What is Pull System?
Pull System WIP Calculator helps logistics and supply chain professionals optimize operations and reduce costs.
Formula
WIP Limit = Takt Time × Number of Active Work Items Allowed
Step-by-Step Guide
- 1Set WIP limits per stage to prevent overproduction
- 2Apply the formula with your specific values
- 3Use the result to optimize operations or costs
Worked Examples
Input
Takt 5 min, allow 3 WIP per stage
Result
Buffer = 3 items per workstation
Common Mistakes to Avoid
- ✕Using incorrect units or dimensions in the calculation
- ✕Ignoring surcharges and accessorial fees
Ready to calculate? Try the free Pull System Calculator
Try it yourself →